The heavy-duty roller provides power to the conveyor and is used together with the reducer and motor. Generally, there is a rubber coating on the surface, which can increase friction and reduce power loss; using thickened iron sheet can increase the pressure resistance of the roller; thickening the shaft can provide longer use time. It is widely used in heavy-duty conveyors and can meet the requirements of long-distance transportation.
Power Roller Parameter | ||||||
Conveyor Model
(mm) |
Power Rollers | Change Rollers | ||||
Tube Length
(mm) |
Center Distance
(mm) |
Total Length
(mm) |
Tube Length
(mm) |
Center Distance
(mm) |
Total Length
(mm) |
|
500 | 600 | 850 | 1097 | 600 | 800 | 902 |
650 | 750 | 1000 | 1280 | 750 | 960 | 1062 |
800 | 950 | 1300 | 1661 | 950 | 1180 | 1292 |
1000 | 1150 | 1500 | 2020 | 1150 | 1410 | 1522 |
1200 | 1400 | 1750 | 2305 | 1400 | 1660 | 1790 |
1400 | 1600 | 2000 | 2635 | 1600 | 1860 | 1990 |
The size of the power roller is divided into:φ320,φ400,φ500,φ630,φ800,φ1000,φ1250,etc. |
HDR heavy-duty conveyor rollers are engineered to deliver high-performance and extended service life (typically 8 years with 24/7 operation) in demanding bulk material handling environments. Their robust design incorporates premium-quality components and materials:
Precision steel tube to DIN 2458, electrically welded with tight tolerances to ensure minimal radial run-out, reduced imbalance, and quiet, smooth operation.
Carbon steel shaft ST37 to DIN 17100, offering the required strength and resilience for heavy-duty applications.
Forged steel bearing housings with tight tolerances, ensuring durability and precise alignment.
Deep groove precision ball bearings, lubricated with lithium grease NLGI 2 for long-term protection against dirt and water ingress.
Non-contacting triple-lip labyrinth seals, with a heavy-duty circlip cover cap made from cold-pressed deep-drawn steel (DIN 1623/1624), zinc-plated for added durability.
Roller shell and axle treated with a special long-life wax to resist rust and corrosion.